HINDALCO - APP

Plant A · Smelter · simulated data

A. Patel

Plant Manager

Scope

PlantDepartment

Loss Analysis▸

Trends▸

Downtime

Pot availability loss
Power interruptions
Production loss
Current efficiency loss

Material Yield

Surface quality defects
Metal recovery

Energy

Current efficiency loss
Specific energy consumption

Loss Deployment▸

Downtime

Pot availability loss
Power interruptions
Production loss
Current efficiency loss

Material Yield

Surface quality defects
Metal recovery

Energy

Current efficiency loss
Specific energy consumption

Loss ranking▸

the loss
equipment unit
subunit
maintainable item
failure mode or defect code

Project Book▸

Team Selection▸

Candidate projects
Project Details
Project Selection
Project KPI follow up

Team Planning

Savings Book▸

Savings Journey
From here to your plant
Conclusions

One connected journey: Find it, Fix it, Prove it